Category Archives: Systems Engineering Training

Group training on “MIL-STD-810H testing” might be a better option?

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A Group Training Might be a Good Option for your Organization?

  • Training can be customized to your organizational needs. In such cases, training could emphasize selected topics in more details with additional discussions and Qs & As.
  • Group trainings of 10 or more adds no additional cost.
  • Group trainings of 15 or more, discounts will apply.
  • Maximum training class size is 20 in order to ensure the efficiency of the training.

About the Training on MIL-STD-810H Testing:

A Hands-on “Online” or “Onsite” Training Class
Led by a live, U.S. based instructor

MIL-STD-810H
Department Of Defence Test Method Standard
Environmental Engineering Considerations and Laboratory Tests

Training Scope and Contents:

  • A good understanding of product testing in view of MIL-STD-810G/H and other relevant military standards.
  • Overview of Systems Engineering, V&V, and Concepts of Operations (CONOPS) document.
  • Establishment of Test Requirements and Test Plans.
  • Test Procedures, Scheduling, Implementation, and Test Reports.
  • Tests are covered in detail per MIL-STD-810. Altitude, temperature, humidity, shock, vibration, acceleration, salt fog, explosive atmosphere, etc..
  • Some tests MIL-STD-810H tests are covered briefly; however, we ensure all questions are answered in each topic.
  • Cases studies, sample reports and discussions on issues.
  • Design issues and test failure discussions.
  • Risk management for test results and acceptance criteria.
  • Design Recommendations.

Platform and equipment test examples are provided in each test method presentations and discussions, including:

  • Military aircraft platforms (fixed and rotary wing), ground vehicles, and navy ships
  • Avionics, electrical and mechanical systems, and structural project applications
  • Test tailoring examples to include the selection of tests, parameter levels, and durations
  • Concepts of Operations (CONOPS) document and test curve establishment.
  • Tailoring and Life Cycle Environmental Profile (LCEP)

Method and Schedule of the Training Class:

  • Online training using ZOOM
  • Led by a live, U.S. based instructor (Dr Ismail Cicek)
  • 2.5 days of training
    • 1st Day: 08:00 – 16:00 (Lunch Break between 11:30 and 12:30)
    • 2nd Day: 08:00 – 16:00 (Lunch Break between 11:30 and 12:30)
    • 3rd Day: 08:00 – 12:00
    • Time zone: Central European Time (CET)
  • Registration includes all presentations and additional material shared before the class.
  • Attendees will receive a Training Certificate.
  • Training includes knowledge check quizzes, a competition type fun way or learning.

How to Register:

Send your training/registration requests or specific questions
to our Training Contact Person
@
info@GlobalDynamicSystems.com or aozdemir@tr-test.com.tr
+90 (537) 210-4068 | +90 (312) 923 99 99

About Trainer:

Training is provided by Dr Ismail Cicek with several assistance from personnel experienced in MIL-STD-810 testing.

Dr. Cicek studied PhD in Mechanical Engineering Department at Texas Tech University in Texas, USA. He study included random vibration. He has both industrial and academic experience for over 30 years.

He gained engineering and leadership experience in the United States Department of Defence projects and programs as systems development engineer about 15 years. He led the development of various engineering systems for platforms including C-5, C-17, KC-10, KC-135, and C-130 E/H/J.  Dr. Cicek’s experience includes unmanned aerial vehicle development where he utilized the Geographical Information Systems (GIS) and Malfunction Data Recorder Analysis Recorder System (MADARS) development for military transport aircraft.

Dr Cicek worked as the lab chief engineer for five years at the US Air Force Aeromedical Test Lab at WPAFB/OH. He received many important awards at the positions he served, due to the excellent team-work and his detail oriented and energetic personality.  These included Terra Health’s Superior Client Award in 2009 and Engineering Excellence Award in 2010 as well as an appreciation letter from the US Air Force Aeronautical Systems Center (ASC), signed by the commander in charge.

Dr Cicek also established a test lab, called Marine Equipment Test Center (METC) and located at Istanbul Technical University, Tuzla Campus, for testing of equipment per military and civilian standards, such as RTCA-DO-160. Providing engineering, consultancy, and training services to many companies and organizations, Dr. Cicek has gained a great insight into the tailoring of standard test methods in accordance with military standards, guides, and handbooks as well as Life Cycle Environmental Profile LCEP) developed for the equipment under test.

Dr. Cicek also completed various product and research projects, funded in the USA, EU, and Turkey. He is currently teaching at Istanbul Technical University Maritime Faculty, Tuzla/Istanbul. He also manages the Marine Equipment Test Center in Tuzla Campus.

This short training on MIL-STD-810H testing class will provide education in the purpose of each test (with emphasis on CONOPS and LCEP documents), the following:

  • Equipment required to perform
  • Selection of procedures
  • Correctly identifying test conditions
  • Test durations
  • The methodology to correctly apply the specified test environments

Vibration test methods will be covered in detail with fundamental topics, such as sine, random, sine on random, dwell, and sweep testing. The trainer of the class has Ph.D. in mechanical engineering with PhD thesis study on random vibrations and he served in several test laboratories gaining hand on practice on military and aviation standards over the years.

Shock and acceleration testing will be covered using MIL-STD-810 and additional material to cover the methods and selection of tests. Dr. Cicek has developed acceleration test process at US Air Force laboratory for certifying certain products per military standards for in-service use.

More about Training Contents:

MIL-STD-810H, Method 500.6 Low Pressure (Altitude)
MIL-STD-810H, Method 501.7 High Temperature
MIL-STD-810H, Method 502.7 Low Temperature
MIL-STD-810H, Method 503.7 Temperature Shock
MIL-STD-810H, Method 504.3 Contamination by Fluids
MIL-STD-810H, Method 505.7 Solar Radiation (Sunshine)
MIL-STD-810H, Method 506.6 Rain
MIL-STD-810H, Method 507.6 Humidity
MIL-STD-810H, Method 508.8 Fungus
MIL-STD-810H, Method 509.7 Salt Fog
MIL-STD-810H, Method 510.7 Sand and Dust
MIL-STD-810H, Method 511.7 Explosive Atmosphere
MIL-STD-810H, Method 512.6 Immersion
MIL-STD-810H, Method 513.8 Acceleration
MIL-STD-810H, Method 514.8 Vibration
MIL-STD-810H, Method 515.8 Acoustic Noise
MIL-STD-810H, Method 516.8 Shock
MIL-STD-810H, Method 517.3 Pyroshock
MIL-STD-810H, Method 518.2 Acidic Atmosphere
MIL-STD-810H, Method 519.8 Gunfire Shock
MIL-STD-810H, Method 520.5 Combined Environments
MIL-STD-810H, Method 521.4 Icing/Freezing Rain
MIL-STD-810H, Method 522.4 Ballistic Shock
MIL-STD-810H, Method 523.4 Vibro-Acoustic/Temperature
MIL-STD-810H, Method 524.1 Freeze / Thaw
MIL-STD-810H, Method 525.2 Time Waveform Replication
MIL-STD-810H, Method 526.2 Rail Impact
MIL-STD-810H, Method 527.2 Multi-Exciter
MIL-STD-810H, Method 528.1 Mechanical Vibrations of Shipboard Equipment (Type I – Environmental and Type II – Internally Excited)

Relation with RTCA-DO-160 Explained:

  • Training will provide some comparison between military tests against the FAA/EASA certification test requirements covered in RTCA-DO-160.
  • For example, Fire Flammability will be covered in detail in this training.
  • Differences in some test procedures, for example, Altitude, Temperature, Water Proofness / Rain / Immersion, Humidity, Contamination by Fluids, Vibrations, Shock and Crash Accelerations, Icing Freezing, and Salt Fog, will be explained with rationale.
  • Demonstrating the differences between DO160 and 810 is a great way of understanding the tailoring process iaw MIL-STD-810H.

Relation with Industrial and Other Military Standards Explained:

  • In some cases, MIL-STD-810H tests may not be enough; especially when additional specific material requirements are concerned.
  • Training covers a test standards session where examples from other military as well as industrial standards are explained briefly. This session provides an understanding into the rationale for choosing MIL-STD-810 test methods or other military/industrial standards.
  • For example, military or DO-60 Salt Fog test versus ASTM corrosion tests are explained with when and why you may need other tests.
  • Test plans usually include EMI/EMC test procedures. Training will provide a short session with a general overview of the MIL-STD-461 testing and how to select procedures for your equipment and platform.

Emphasis Given into Tailoring:

  • Developing a test plan wrt MIL-STD-810 testing might be confusing and if not it is definitely a time consuming process.
  • Training will provide an understanding into why and when Concepts of Operations document is needed and how test requirements are established. This will be covered by both presentations and specific product examples in use in specific platforms.How to develop a Lifecycle Environmental Profile will be given by examples.In test method, discussion will cover “what items” and “how” they will be tailored.

Who Should Attend?

  • Program Managers to understand the test scheduling and planning. Also, it is important for them to establish a “test review team”.
  • Technical Leads and Requirements Managers to understand how to write correct test requirements
  • Test personnel to learn how to implement the tests
  • Design teams to learn what to consider in their design to pass the testsPersonnel responsible for test plans
  • Decision makers to understand the strategy when choosing certain test procedures in their product life cycle planning for target platforms and for marketing.
  • All candidates of Systems Engineering professionals.

We have provided Systems Engineering Training courses to more than 50 Organizations and over 200 individual trainees so far.

Read More about this training:
MIL-STD-810H Training Contents

training in MIL-STD-810H is essential to grasp the methodologies for environmental testing and the Life Cycle Environmental Profile (LCEP). Understanding the Mission Profile is equally vital, as it outlines the expected operating conditions a system will encounter, forming the basis for relevant environmental tests. Alongside environmental testing, electromagnetic interference (EMI) and electromagnetic compatibility (EMC) are critical to ensuring that systems can operate without unwanted interference. Training on MIL-STD-461G and MIL-STD-464D Platform Requirements provides crucial insights into EMI/EMC standards for military and avionics systems. In particular, MIL-STD-461G Training and Training on EMI/EMC Testing equip engineers to meet strict compliance requirements that prevent EMI issues, a vital step in the overall Test Management and Environmental Test Management process. Given the complexity and breadth of these standards, GDS Engineering R&D offers a robust Systems Engineering Training Program led by experts like Burak Çavuşoğlu, Ismail Cicek, and Dr. Cicek, with specialized modules on RTCA-DO-160G Training. This training focuses on RTCA DO-160, a widely recognized standard for aircraft environmental testing, covering various Test Sections like Power Input and aircraft electrical interface requirements as defined in MIL-STD-704. GDS Engineering's courses emphasize best practices in tailoring, test planning, and consultancy on Environmental Test Management, ensuring that participants are well-prepared to lead and manage the environmental test sequence effectively. Amid the Covid-19 pandemic, Online Training Programs have become essential for continued learning, providing flexibility for international trainees to access high-quality International Training on MIL-STD and RTCA standards from anywhere. These programs are ideal for both individual engineers seeking career advancement and organizations aiming to build in-house expertise. For those working on military platforms and avionics systems, understanding and applying standards like MIL-STD-810, MIL-STD-461G, and RTCA DO-160 are vital for robust system design. GDS Engineering’s comprehensive training programs, enhanced by the expertise of seasoned professionals, provide foundational knowledge, advanced methodologies, and Consultancy on Test Management that enables teams to achieve high levels of compliance and operational reliability across military and aviation industries. These programs empower engineers to navigate environmental effects and EMI/EMC requirements, essential for the rigorous demands of military and aerospace applications.

Need your ‘Marine Equipment’ be tested and certified?

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We provide testing and certification services at Istanbul Technical University Marine Equipment Test Center (METC)

In all project test phases, starting from requirements to verification tests, unit tests, integration tests, environment tests, and final/acceptance testing, we can support you. We can plan and test mechanical products, electrical equipment and devices, composite and innovative materials/alloys, Hazardous Materials (HAZ-MAT) packaging, medical equipment, an many other type of products developed in field use in dynamic environments.

We provide test and evaluation training
at your location
or
at Istanbul Technical University (ITU) Maritime Faculty (ITMF) Campus

in Tuzla, Istanbul.

Online Training on MIL-STD-810H, RTCA-DO-160, MIL-STD-461G Environmental Testing of Products, provided by GDS Engineering R&D, Systems Engineering Products and Solutions. Training Led by a Live US-based Sr. Instructor: Dr. Ismail Cicek. Product Verification and Validation Courses for Integrated Systems.

Our test center, Marine Equipment Test Center (METC) is located in Tuzla, Istanbul. METC provides accredited services for testing prototypes for harsh environments, such as temperature, humidity, drop, tensite, loading, inside pressure, corrosion, etc. We perform tests according to ISO 17025. We are experienced in developing proposals with verification and validation activities. Whether you are developing a device or a piece of software, we are experienced in developing test plans, procedures, and reports. In short we manage your test project wşth a due diligence.

  • Testing of Hazardous Material (HAZ-MAT) packages for transportation
    (Product testing per ADR Agreement)
  • Testing of Marine Equipment and Life Saving Equipment (LSA) (per IMO LSA Code)
  • Short Training Courses on Test Planning and Documents, Test Standarts, Testing and Test Management
    (Training on MIL-STD-810H, RTCA-DO-160G, MIL-STD-461G, and other standards)
  • Vibration and Shock testing.
  • Testing of military equipment per MIL-STD-810H (DOD/military test standards)
  • Testing of equipment per RTCA-DO-160G (aviation test standards per EASA / SHGM)
  • Tensile testing of metals, composites, alloys, straps, etc.
  • Surface roughness
  • Corrosion testing (MIL-STD-810H, RTCA-DO-160, and including the ASTM sample tests)
  • Static load testing

Online Training on MIL-STD-810H, RTCA-DO-160, MIL-STD-461G, MIL-STD-704 Environmental Testing of Products, provided by GDS Engineering R&D, Systems Engineering Products and Solutions. Training Led by a Live US-based Sr. Instructor: Dr. Ismail Cicek. Product Verification and Validation Courses for Integrated Systems. C-17 Military Aicraft. FAA/EASA. US DoD. Safety First. US Army. US Air Force and US Navy Tailoring Examples for Mission and Environmental Profile. Setting Test Limits and Durations are Explained. How to evaluate test results and mitigate the risk (Risk Assessment Matrix). Aircafft Equipment, Devices, Plugs, Machinary, Engines, Compressors, or Carry-on. European CE Time Schedule. FAA Requirements Management. Efficient way of learning. Continues Education. Class Material.

The manager of the METC facility, Dr. Ismail Cicek, have long years of testing experties since 2000s. MIL-STD-810G, RTCA-DO-160, ADR agreement for testing of hazardous packaging materias for transportation, Life Saving Appliances (LSA) Code are some of the standarts that we are experienced with and we do have the labratory with test infrastructure. Recently, testing of big HAZMAT packages (Internmediate Bulk Container, IBC) capability was added.

Additionally, some verification activities can be done using analysis techniques. We can perform Computational Fluid Dynamics (CFD), Finite Element Analysis (FEA), Fluid-Structure Interference (FSI) analysis in design stage for design verification and optimization.

GLOBAL DYNAMIC SYSTEMS (GDS)
TRAINING COURSES
Worldwide, Online, for ‘Groups’ or ‘Individuals’

Training on
MIL-STD-810H
ENVIRONMENTAL TESTING

“IPS/ILS, Reliability & Systems Engineering”
Certification Training

Training on
EMI/EMC Testing
(per RTCA-DO-160 & MIL-STD-461)

Training on
Vibration and Shock
Testing

Training on
Systems Engineering
(DoD/FAA/NASA/EASA)

Training on
RTCA-DO-160G
ENVIRONMENTAL TESTING

Training on
MIL-STD-461G EMI/EMC Testing
(incl. MIL-STD-464)

Training on
Requirements Management
(FAA/EASA/US DoD/NASA)

Training on
MIL-STD-704F
Aircraft Electrical Interface

Online Training on MIL-STD-810H, RTCA-DO-160, MIL-STD-461G Environmental Testing of Products, provided by GDS Engineering R&D, Systems Engineering Products and Solutions. Training Led by a Live US-based Sr. Instructor: Dr. Ismail Cicek. Product Verification and Validation Courses for Integrated Systems. C-17 Military Aicraft. FAA/EASA. US DoD. Safety First. US Army. US Air Force and US Navy Tailoring Examples for Mission and Environmental Profile. Setting Test Limits and Durations are Explained.