Technical Proficiency: The GDS simulator helps personnel develop advanced skills in troubleshooting and maintaining complex machinery, which is crucial for achieving SIRE 2.0’s standards for operational excellence. Environmental Compliance: With a growing emphasis on environmental regulations, the simulator enables crew members to familiarize themselves with compliance standards and practice procedures that reduce environmental impact, such as optimizing fuel usage and managing waste effectively. Safety Protocols: Through realistic training scenarios, the simulator reinforces safety protocols, ensuring that personnel can identify and mitigate risks, which is a core component of the SIRE 2.0 inspection program.

SIRE 2.0 Training and GDS SERS™

The Importance of SIRE 2.0 and GDS Ship Engine Room Simulator in Developing Advanced Skills for Onboard Maritime Personnel

The maritime industry has significantly pushed towards technological advancement and stricter safety and operational standards in recent years. As vessels become more sophisticated and regulations evolve, the role of well-trained onboard maritime personnel becomes increasingly essential. In this context, the SIRE 2.0 program and GDS Ship Engine Room Simulator represent pioneering tools designed to equip maritime crews with deep technical skills necessary to meet new demands and improve the safety and efficiency of maritime operations. These tools provide a more immersive and practical learning experience, allowing crew members to understand ship operations and emergency procedures better, thereby enhancing their ability to respond effectively in real-world situations.

Understanding SIRE 2.0 and Its Impact on Maritime Training

A Team That Loves to Create

The Ship Inspection Report Program (SIRE) has long been a fundamental tool in maintaining safety and operational standards across the maritime industry, particularly for tanker operations. Launched by the Oil Companies International Marine Forum (OCIMF), the program provides a comprehensive inspection system that evaluates the condition and operations of vessels. However, with the growing complexity of modern ships and stricter environmental and safety regulations, the traditional SIRE program required enhancements to address these evolving needs. This led to the development of SIRE 2.0, an upgraded version that integrates data-centric inspection methodologies with a stronger focus on crew competency, operational excellence, and technical skills.

One of SIRE 2.0's key features is its focus on assessing crew members' competency in handling complex equipment and operations. Rather than focusing solely on vessel conditions, SIRE 2.0 evaluates the practical skills, knowledge, and decision-making abilities of onboard personnel. This ensures that crew members are familiar with equipment and operational standards and capable of responding effectively to critical situations.

The emphasis on crew competency in SIRE 2.0 aligns with the industry’s shift toward a human-centered approach to safety and operational excellence. This paradigm shift means that training programs must go beyond traditional instruction and delve into more practical, technology-driven skills, where simulators like the GDS Ship Engine Room Simulator come into play.

The Role of the GDS Ship Engine Room Simulator in Skill Development

Keep It Simple

The GDS Ship Engine Room Simulator is an advanced training tool that replicates the engine room environment of modern vessels, providing maritime personnel with hands-on experience in a controlled setting. This simulator covers many critical systems in ship engine rooms, including propulsion, auxiliary machinery, electrical systems, and emergency protocols. By using the simulator, crew members can practice their skills, refine their decision-making processes, and gain confidence in handling complex systems without the risks associated with real-world errors.

The simulator allows trainees to engage in realistic scenarios, such as equipment failures, power management issues, and environmental challenges. This training is invaluable in helping them develop deep technical skills needed to respond effectively under pressure. Given the increasing complexity of ship machinery, which often integrates digital and automated controls, such simulator-based training ensures that personnel are well-prepared for routine and emergency operations.

Developing Deep Technical Skills with SIRE 2.0 and the GDS Simulator

By integrating SIRE 2.0’s competency standards with the practical capabilities of the GDS Ship Engine Room Simulator, maritime training institutions can foster deep tech skills that are essential in today’s high-stakes maritime environment. Training programs using these tools can address various aspects, including:

  1. Operational Readiness: By simulating real-life engine room conditions, the GDS simulator enables personnel to understand systems and processes intuitively, aligning with SIRE 2.0’s focus on crew readiness and situational awareness.
  2. Crisis Management and Decision-Making: The simulator provides scenarios that replicate emergencies, allowing trainees to practice crisis response, prioritize actions, and make critical decisions under pressure.
  3. Technical Proficiency: The GDS simulator helps personnel develop advanced skills in troubleshooting and maintaining complex machinery, which is crucial for achieving SIRE 2.0’s standards for operational excellence.
  4. Environmental Compliance: With a growing emphasis on environmental regulations, the simulator enables crew members to familiarize themselves with compliance standards and practice procedures that reduce environmental impact, such as optimizing fuel usage and managing waste effectively. The SIRE 2.0 program also plays a crucial role in this aspect, as it evaluates a vessel’s environmental management systems and crew’s awareness of environmental issues, ensuring that the vessel operates in a safe and environmentally responsible manner.
  5. Safety Protocols: The simulator reinforces safety protocols through realistic training scenarios, ensuring that personnel can identify and mitigate risks, a core SIRE 2.0 inspection program component. The SIRE 2.0 program, focusing on crew competency and operational excellence, further enhances safety by ensuring that crew members are well-trained and capable of handling emergencies effectively, thereby reducing the risk of accidents and ensuring the safety of the vessel and its crew.
SIRE 2.0 Training, Engine Room Simulator (ERS), Ship Engine Room Simulator (SERS) Marine Engineering Training, Maritime Simulation, IMO STCW 2010 Standards for Training and Certification of Watchkeeping, Model Course 2.07 (2017 Ed.), Ship Electrical Systems, Full Mission, Assessment, Evaluation, Root-Cause Analysis, Troubleshooting, Performance, Operational Level, Management Level, Energy Efficiency, Online Training

Enhancing the Future of Maritime Training

Training methodologies must evolve accordingly as the maritime industry continues to advance technologically. SIRE 2.0 and the GDS Ship Engine Room Simulator represent a forward-thinking approach to maritime training that emphasizes deep technical skills, operational competence, and environmental awareness. By embedding these elements into their training programs, maritime institutions can ensure that their personnel are qualified to operate today’s vessels and prepared to meet the challenges of tomorrow’s maritime landscape.

In summary, the combination of SIRE 2.0 standards and the immersive experience of the GDS Ship Engine Room Simulator is a critical step forward for maritime training. Using SERS in SIRE 2.0 training provides a more skilled, adaptable workforce better equipped to operate in a complex, evolving industry, ultimately enhancing global maritime operations’ safety, efficiency, and environmental responsibility.

The field of environmental and electromagnetic testing is critical in ensuring the reliability, durability, and safety of systems and equipment in demanding conditions, especially for military and aerospace applications. The MIL-STD-810H standard, which outlines environmental testing processes, plays a key role in testing the resilience of avionics systems to environmental effects. MIL-STD-810H Training and Tailoring Methodology for MIL-STD-810 offer a comprehensive understanding of how to adapt tests for specific project needs, a process known as "tailoring." This ensures that tests simulate real-life conditions, making them more relevant and cost-effective. For engineers and project managers responsible for military platforms such as Askeri Gemi (military ships) or other Military Platforms, training in MIL-STD-810H is essential to grasp the methodologies for environmental testing and the Life Cycle Environmental Profile (LCEP). Understanding the Mission Profile is equally vital, as it outlines the expected operating conditions a system will encounter, forming the basis for relevant environmental tests. Alongside environmental testing, electromagnetic interference (EMI) and electromagnetic compatibility (EMC) are critical to ensuring that systems can operate without unwanted interference. Training on MIL-STD-461G and MIL-STD-464D Platform Requirements provides crucial insights into EMI/EMC standards for military and avionics systems. In particular, MIL-STD-461G Training and Training on EMI/EMC Testing equip engineers to meet strict compliance requirements that prevent EMI issues, a vital step in the overall Test Management and Environmental Test Management process. Given the complexity and breadth of these standards, GDS Engineering R&D offers a robust Systems Engineering Training Program led by experts like Burak Çavuşoğlu, Ismail Cicek, and Dr. Cicek, with specialized modules on RTCA-DO-160G Training. This training focuses on RTCA DO-160, a widely recognized standard for aircraft environmental testing, covering various Test Sections like Power Input and aircraft electrical interface requirements as defined in MIL-STD-704. GDS Engineering's courses emphasize best practices in tailoring, test planning, and consultancy on Environmental Test Management, ensuring that participants are well-prepared to lead and manage the environmental test sequence effectively. Amid the Covid-19 pandemic, Online Training Programs have become essential for continued learning, providing flexibility for international trainees to access high-quality International Training on MIL-STD and RTCA standards from anywhere. These programs are ideal for both individual engineers seeking career advancement and organizations aiming to build in-house expertise. For those working on military platforms and avionics systems, understanding and applying standards like MIL-STD-810, MIL-STD-461G, and RTCA DO-160 are vital for robust system design. GDS Engineering’s comprehensive training programs, enhanced by the expertise of seasoned professionals, provide foundational knowledge, advanced methodologies, and Consultancy on Test Management that enables teams to achieve high levels of compliance and operational reliability across military and aviation industries. These programs empower engineers to navigate environmental effects and EMI/EMC requirements, essential for the rigorous demands of military and aerospace applications.

MIL-STD-810H Face-to-Face Training to CTECH has been accomplished!

GDS Institute completed an in-class MIL-STD-810H Training session for CTECH personnel in September 2024, enhancing their understanding of the standard’s crucial methodologies. This training is essential in environmental and electromagnetic testing, ensuring the reliability, durability, and safety of systems and equipment under demanding conditions, particularly for military and aerospace applications.

Training in MIL-STD-810H is essential to grasp the methodologies for environmental testing and the Life Cycle Environmental Profile (LCEP). Understanding the Mission Profile is equally vital, as it outlines the expected operating conditions a system will encounter, forming the basis for relevant environmental tests.

MIL-STD-810H Training: A Necessity for Robust Design

GDS Engineering R&D, Inc. provides comprehensive training on MIL-STD-810H, a critical standard for ensuring the environmental durability and reliability of military and commercial systems. This standard defines testing procedures that simulate various environmental conditions, including extreme temperatures, humidity, shock, and vibration.

GDS's training program equips engineers and technicians with the knowledge and skills to apply MIL-STD-810H effectively. Participants gain a deep understanding of the standard's methodologies, including developing Life Cycle Environmental Profiles (LCEPs) and tailoring test procedures to specific operational requirements. The training covers all major environmental factors the standard addresses, focusing on practical application and test design.   

By attending GDS's MIL-STD-810H training, professionals can enhance their ability to design, develop, and test systems that can withstand the rigors of real-world deployment. This leads to improved product reliability, reduced risk of failure, and increased customer satisfaction. Furthermore, the training helps organizations meet their contractual obligations and regulatory requirements related to environmental testing.   GDS Engineering R&D, Inc.'s MIL-STD-810H training is a valuable resource for any organization designing, developing, or testing systems for harsh environments. It empowers professionals to implement robust testing programs that ensure product durability and performance, contributing to mission success and overall operational effectiveness.

Proudly completed the 3rd training for the BMC Corp. on the “Environmental Testing of Military Equipment”

Training No.3 on Environmental Testing of Military Equipment. MIL-STD-810H. Training on Military Standards.

Training No.3 on Environmental Testing of Military Equipment.

Adapazarı “BMC” Tank Palet Fabrikası 3. grup personele 2.5 gün süreli verdiğimiz “Askeri Ekipmanların Çevresel Testleri” eğitimimizi tamamladık.
Kara savunmada yıllarca görev alan personelin de olduğu bu eğitim ile faydalı olabilmekten dolayı çok memnun kaldık.
Gruptaki 3 çok tecrübeli arkadaşlarımızın kendi alanlarındaki çalışmalarda çok ciddi tecrübe kazandıklarını ve tasarım ve sistem geliştirmeye ciddi katkılarının olduğunu gözlemleyebilmiş olmaktan dolayı çok gurur duydum. Eğitim konuları hakkında detay seviye bilgi ve tecrübe alış verili yapabilmekten dolayı çok memnun olarak ayrıldık.

Dr. İsmail Çiçek

Engine Room Simulator, ERS, Ship, Engine Room, Marine Engineering, Maritime, Simulation, IMO STCW 2010, Standards for Training and Certification of Watchkeeping, Ship, Model Course 2.07 (2017 Ed.), SERS

The SIRE 2.0 training starts with the GDS SERS™ product using the newly developed SERS-T™ Tanker Ship model.

On July 8, 2023, Yıldız Technical University Faculty of Naval Architecture and Maritime Faculty Member Prof. Dr. Ahmet Dursun Alkan visited to see the Tanker Model SERS-T™, which will be the product of SERS™, and the Ship Engine Room SERS™, which is being installed at ITU Faculty of Maritime.

During the meeting at the ITU Maritime Faculty where SERS™, developed by GDS Engineering ARGE, was developed, SERS-T™, which is being developed for the SIRE 2.0 and ISM Code-Based Training of Tanker Type Ship Personnel within the scope of the TÜBİTAK 1501 Project, was introduced. With SERS-T™, a new system will be created to train sailors who will board the Tanker Ship. SERS™, which is actively used during the introduction, was also introduced.

In the developing simulator, Tanker ship machinery systems will be mathematically modeled and Graphical User Interface (GUI) Panels will be designed. The developed simulator will be compatible with SIRE 2.0 and ISM Codes required in Tanker Ships, and seafarers who will work on the Tanker Ship will be able to perform their training with Operation and Management level training scenarios.

During the visit, the Simulator Center for SERS™, which is being established at ITU Maritime Faculty, was toured.

SERS™ has been pre-installed at ITU Maritime Faculty. SERS™, which was brought to ITU in collaboration with GDS Engineering R&D and SimBT, was highly appreciated by Assoc. Prof. Dr. Ahmet Dursun Alkan. He also shared his own views and recommendations for SERS™ and SERS-T™ with Dr. İsmail Çiçek.

SERS™, which is being installed at ITU Maritime Faculty Simulator Center, will provide training to students from Turkish Maritime schools at ITU Maritime Faculty, thanks to its structure that keeps up with technology for education and its rapid adaptation to today’s ship models, and will ensure that the sector is trained with conscious sailors who are knowledgeable about ship engine rooms.

The Role of the GDS Ship Engine Room Simulator in Skill Development

The GDS Ship Engine Room Simulator is an advanced training tool that replicates the engine room environment of modern vessels, providing maritime personnel with hands-on experience in a controlled setting. This simulator covers a wide range of critical systems found in ship engine rooms, including propulsion, auxiliary machinery, electrical systems, and emergency protocols. By using the simulator, crew members can practice their skills, refine their decision-making processes, and gain confidence in handling complex systems without the risks associated with real-world errors.

The simulator allows trainees to engage in realistic scenarios, such as equipment failures, power management issues, and environmental challenges. This training is invaluable in helping them develop deep technical skills needed to respond effectively under pressure. Given the increasing complexity of ship machinery, which often integrates digital and automated controls, such simulator-based training ensures that personnel are well-prepared for both routine and emergency operations.

Developing Deep Technical Skills with SIRE 2.0 and the GDS Simulator

By integrating SIRE 2.0’s competency standards with the practical capabilities of the GDS Ship Engine Room Simulator, maritime training institutions can foster deep tech skills that are essential in today’s high-stakes maritime environment. Training programs using these tools can address various aspects, including:

Operational Readiness: By simulating real-life engine room conditions, the GDS simulator enables personnel to develop an intuitive understanding of systems and processes, which aligns with SIRE 2.0’s focus on crew readiness and situational awareness.

Crisis Management and Decision-Making: The simulator provides scenarios that replicate emergency situations, allowing trainees to practice crisis response, prioritize actions, and make critical decisions under pressure.

Technical Proficiency: The GDS simulator helps personnel develop advanced skills in troubleshooting and maintaining complex machinery, which is crucial for achieving SIRE 2.0’s standards for operational excellence.

Environmental Compliance: With a growing emphasis on environmental regulations, the simulator enables crew members to familiarize themselves with compliance standards and practice procedures that reduce environmental impact, such as optimizing fuel usage and managing waste effectively.

Safety Protocols: Through realistic training scenarios, the simulator reinforces safety protocols, ensuring that personnel can identify and mitigate risks, which is a core component of the SIRE 2.0 inspection program.

Engine Room Simulator, ERS, Ship, Engine Room, Marine Engineering, Maritime, Simulation, IMO STCW 2010, Standards for Training and Certification of Watchkeeping, Ship, Model Course 2.07 (2017 Ed.), SERS, Maritime, Ship Electricity, Electrical Systems
Technical Proficiency: The GDS simulator helps personnel develop advanced skills in troubleshooting and maintaining complex machinery, which is crucial for achieving SIRE 2.0’s standards for operational excellence. Environmental Compliance: With a growing emphasis on environmental regulations, the simulator enables crew members to familiarize themselves with compliance standards and practice procedures that reduce environmental impact, such as optimizing fuel usage and managing waste effectively. Safety Protocols: Through realistic training scenarios, the simulator reinforces safety protocols, ensuring that personnel can identify and mitigate risks, which is a core component of the SIRE 2.0 inspection program.

GDS SERS™ Makes IMO Engine Room Resource Management (ERM) Certificate Trainings Conducted Efficiently and Effectively

Description of an ERM Training

Engine Room Resource Management (ERM) is a system of achieving safe engineering operations by proactively utilizing and managing personnel, equipment, and information in the machinery space. A review the team roles, human factors, and situational awareness is required to plan and implement a proper ERM program. Remember, good ERM practices can save personnel and vessels from unwanted risks.

The course complies with the standards of Regulation III/1, III/2, III/6 and VIII/2 of STCW Convention, Section A-III/1, III/2, III/6, A-VIII/2 and B-VIII/2 of STCW Code and SIRE requirements.

Topics in a ERM training includes

  • Learn about effective resource allocation including crew, plant, equipment, and information management
  • Understand the leadership responsibilities of the Chief Engineer, including staff training and motivation, preventing crew fatigue, and conducting appropriate drills
  • Review individual and team roles, and how to reduce human error using situational awareness and closed loop communication
  • See engine room equipment functions and standard operating procedures

Relevance of this Training with existing IMO Model Courses

This course includes the topics using the guidance provided by the following IMO Model Courses.

  • IMO Model Course 7.02 Chief Engineer Officer and Second Engineer Officer
  • IMO Model Course 7.04 Officer in Charge of an Engineering Watch
  • IMO Model Course 2.07 Engine Rooms Simulator. 2017 Ed.
  • IMO Model Course 1.39 Leadership and Teamwork
  • IMO Model Course 1.38 Marine Environmental Awareness

Referenced Documents

The following documents must be used along with this document for effectively planning and providing an ERM training.

GDS SERS User Manuals and Documents

  • User Manual Vol I (SERS Software Description) describe the SERS software with the SERS Graphical User Interface (GUI) Panels accessed from the SERS Main Graphical User Interface (GUI) Panel.
  • User Manual Volume II (Engine Room Operations) includes the operational instructions on how to operate the engine room systems and machinery using the SERS.
  • User Manual Vol III (Installation & Configuration) describes the installation and the configuration of software and hardware items
  • This manual, User Manual Volume IV (Instructor’s Manual), includes guides and information for the instructors to utilize SERS in their trainings according to their specific training objectives.
  • Refer to “SERS Philosophy Document” for selecting the configuration of the SERS for your training objectives.  Then use Vol. III for the proper installation of the SERS and reading the configuration guidelines.

External Referenced Documens

  • IMO Model Course 7.02 Chief Engineer Officer and Second Engineer Officer
  • IMO Model Course 7.04 Officer in Charge of an Engineering Watch
  • IMO Model Course 2.07 Engine Rooms Simulator. 2017 Ed.
  • IMO Model Course 1.39 Leadership and Teamwork
  • IMO Model Course 1.38 Marine Environmental Awareness

ENGINE ROOM RESOURCE MANAGEMENT TRAINING MODEL

Engine Room Resource Management (ERM) is a system of achieving safe engineering operations by proactively utilizing and managing personnel, equipment, and information in the machinery space. A review the team roles, human factors, and situational awareness is required to plan and implement a proper ERM program. Remember, good ERM practices can save personnel and vessels from unwanted risks.

The course complies with the standards of Regulation III/1, III/2, III/6 and VIII/2 of STCW Convention, Section A-III/1, III/2, III/6, A-VIII/2 and B-VIII/2 of STCW Code and SIRE requirements.

The course is aimed at officers of the engineering watch (operational level), 2nd Engineer and Chief Engineer (management level).

The course is a mix of theory case studies and simulation exercise covering topics below. The following are the four main areas to cover in an ERM training:

GDS SERS IMO Engine Room Resource Management Course Model 2.07 IMO. Certification Training. Marine Engineering Cadets. Class Regulations.
  • RESOURCE ALLOCATION: Effective resource allocation including crew, plant, equipment, and information management.
  • LEADERSHIP: The leadership responsibilities of the Chief Engineer, including staff training and motivation, preventing crew fatigue, and conducting appropriate drills
  • TEAM ROLES AND RESPONSIBILITIES: The roles and responsibilities for both individuals and team. Planning and execution must be reviewed with past experiences with the aim of reducing human error using situational awareness and closed loop communication.
  • TECHNICAL OPERATIONS MANAGEMENT: A study with a thorough review of equipment functions, standard operating procedures including safety procedures.

Designing your ERM Training with SERS

In this section, we provide a guidance on how to design an IMO ERM training with step by step approach. We hope that it helps you provide an effective training for your cadets or engineers already working onboard.

1. Certification of the Simulator

Certification of the simulator is highly important. You must ensure that it has all capabilities to provide the capabilities training based on STCW 2010. As for the ERM training, the simulator must be capable of demonstrating the IMO Model Course (2.07) exercises.

GDS Ship Engine Room Simulator (SERS™) is a Training Simulator System with a Full Mission (Class A) type approval certificate obtained from ClassNK. ClassNK is an IACS affiliate Classification Organization. Certificate of SERS™ lists the IMO STCW 2010 competencies, as provided in Table 1, which includes the compliance to IMO STCW Tables A-III. The class certification of SERS includes the IMO Model Course 2.07 (207) Ed.). The trainee is able to perform all exercises contained in the IMO Model Course 2.07. All exercises were demonstrated during the Class Type Approval.

Table 1: SERS™ Certification Items for STCW Training Competencies.

IMO STCW-2010 ReferenceCompetence
Table A-III/1.1Maintain a safe engineering watch
Table A-III/1.2Use English in written and oral form
Table A-III/1.3Use internal communication systems
Table A-III/1.4Operate main and auxiliary machinery and associated control systems
Table A-III/1.5Operate fuel, lubrication, ballast and other pumping systems and associated control systems
Table A-III/1.6Operate electrical, electronic and control systems
Table A-III/1.10Ensure compliance with pollution prevention requirements
Table A-III/1.11Maintain seaworthiness of the ship
Table A-III/1.12Prevent, control and fight fires on board
Table A-III/1.16Application of leadership and team working skills
Table A-III/2.1Manage the operation of propulsion plant machinery
Table A-III/2.2Plan and schedule operations
Table A-III/2.3Operation, surveillance, performance assessment and maintaining safety of propulsion plant and auxiliary Machinery
Table A-III/2.4Manage fuel, lubrication and ballast operations
Table A-III/2.5Manage operation of electrical and electronic control equipment
Table A-III/2.6Manage troubleshooting restoration of electrical and electronic control equipment to operating condition
Table A-III/2.8Detect and identify the cause of machinery malfunctions and correct faults
Table A-III/2.10Control trim, stability and stress
Table A-III/2.11Monitor and control compliance with legislative requirements and measures to ensure safety of life at sea and protection of the marine environment
Table A-III/2.14Use leadership and managerial skills
Table A-III/4.2For keeping a boiler watch: Maintain the correct water levels and steam pressures
Table A-III/6.1Monitor the operation of electrical, electronic and control systems
Table A-III/6.2Monitor the operation of automatic control systems of propulsion and auxiliary machinery
Table A-III/6.3Operate generators and distribution systems
Table A-III/6.4Operate and maintain power systems in excess of 1,000 volts
Table A-III/6.5Operate computers and computer networks on ships
Table A-III/6.7Use internal communication systems
Table A-III/6.9Maintenance and repair of automation and control systems of main propulsion and auxiliary machinery
Table A-III/6.12Ensure compliance with pollution-prevention requirements

2. Simulator Detail Specs

This is probably the most tricky part. Some simulators could be cheap (!) and may be simulating the systems at a very high level. Does it have a main engine lubricating oil system? Probably yes. Does it satisfy the IMO competencies. Well this is the tricky part. It must have the LO Temperature Control System appropariately and realistically simulating the systems. We gave a simple example. Most trainers learn the specifics of the simulator after some experience of using it and become aware of the isues that prevent providing an efficient engine room simulator training. This may not be of an issue for a freshman level students; however, it becomes important when trainees are already completed their training onboard a ship and that they completed their marine engine engineering courses (Diesel Engines, Ship Auxiliary Engines, Electrical Systems, Automatic Control Systems, etc.). Additionally, the models and simulated systems has critical importance when the trainees are the personnel already have experience onboard a ship. Usually, the trainees in an ERM course will be watchkeeping officers or even chief engineers and they will probably critisize the training if the simulations are not realistic!

We have written the full specifications list for an engine room simulator, generalized with a focus on how it must help the instructors in the training. We went through each section of both the IMO STCW 2010 and IMO Model Course 2.07 and ensure the full list is at hand with the training in focus. Do not hesitate to request a copy if you are establishing an engine room training facility. We will be glad to help as trainers with ERS training experience of more than 20 years.

We should warn you that you must prepare the requirements for purchasing an Engine Room Simulator not the manufacturer.

3. Simulator Configurations

The training area must be organized with a focus into the training goals and objectives. The number of students to train at once is also an important element.

There are two examples of simulator configırations shown with the following figures. You must define your objectives first and ensure that a satisfactory number of stations and area is provided during the training.

ERS Training Plant GDS Engineering Inc SERS Full Mission Engine Room Simulator Layout and Equipment Arrangement
ERS Training Plant GDS Engineering Inc SERS Full Mission Engine Room Simulator Layout and Equipment Arrangement
Online Training on RTCA-DO-160G Environmental Testing of Products, Airborne Equipmen for Platform Qualification. Provided by GDS Engineering R&D, Systems Engineering Products and Solutions. Training Led by a Live US-based Sr. Instructor: Dr. Ismail Cicek. Product Verification and Validation Courses for Integrated Systems.

Equipment Certification Process for Commercial Aircraft

FAA provides guides for exlaining the equipment process in the guide document called “THE FAA AND INDUSTRY GUIDE TO PRODUCT CERTIFICATION (CPI Guide), 3rd Ed.”. The document intends to inform the industry with the certification process to improve safety, teamwork, planning, accountability, quality, and continues improvement.

This post is to summarize the important sections of this document for an overview. The complete manuscript should be referred for formal studies and initiations.

The most important message given in this document is that the certification process requires partnership for ensuring the safety. Elements of ensuring safety is self evaluating the compliance level through Compliance Maturity and arranging partnership with FAA through the Partnership for Safety Plan as layed out in the aforementioned document.

Compliance Maturity

FAA desribes the compliance maturity as a measure of the ability of an Applicant to perform the required compliance activities with a minimum level of FAA involvement. It provides the FAA with the assurance that they can move from direct involvement on most project tasks to an oversight role. There is an expectation that Industry will embrace a compliance maturity culture of ever advancing compliance competencies.

Partnership for Safety Plan

The PSP is a written “umbrella” agreement between the FAA and the Applicant that focuses on high level objectives such as open and effective communication, key principles including effective certification programs utilizing the Project Specific Certification Plan (PSCP), designee utilization if applicable, issue resolution, continuous improvement, general expectations, and other agreements reached between the Applicant and the
FAA that further Applicant maturity.

The PSP also helps define the general discipline and methodology to be used in planning and administering certification projects using appropriate procedures. Although the stated procedures are not required, the procedures provide a means to help the Holder/Applicant move toward a more systematic process for conducting projects that the FAA can rely on without having to do direct oversight of the projects.

Partnership for Safety Plan is an umbrella agreement that covers the following specific activity areas:

  • Continued Operational Safety
  • Project Specific Certification Plan
  • Risk Based Level of Project Involvement
  • Continuous Improvement
  • Issues Resolution Process
  • Other as defined by the PSP

Project Specific Certification Plan (PSCP)

Developed based on the needs of the project as defined in paragraph 2-3.d of FAA Order 8110.4, the PSCP must provide clarity for how the Applicant will comply with the regulations. The PSCP is a key tool in meeting the 14 CFR part 21 requirements for the certification and approval of a product.

Test Standard: RTCA-DO-160G

RTCA-DO-160G is the current test standard version to use for equipment certification testing. Everything airborne from small general aviation aircraft and rotary aircraft to large airliners and transport planes must go through DO-160 testing. The DO-160 standard and the EUROCAE ED-14 standard are identically worded. DO-160 standard procedures van be used in either FAA or EASA certification projects. The catergories, procedures, and test parameters are derived from FAA regulations and for most of the procedures there is a direct reference.

DO-160 testing involves a wide range of factors, from humidity and temperature to electrical interference and shock resistance. The standard is intended to cover almost anything that can disrupt the performance of an airborne electrical or electronic device. By undergoing the certification and testing process, a DO-160 compliant device can deliver reliable and accurate operation in any flight condition.

GDS Engineering R&D provides training on the RTCA-DO-160G testing. Part 21 process and all tests in DO-160 are covered in this short two and a half day training.

GDS Systems Engineering V&V Training Courses
Event Calendar

We announce upcoming training on these pages. Due to COVID-19 pandemic situation, we offer only ONLINE training courses for the time being. Please communicate with us if you need a group training, which could be scheduled based on your plans and schedules.

Select the best training from below list that fits to your training needs.

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